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How are the various components of a modular cleanroom produced?
Date:2023/5/17 | Views:682
  Most of the components of a modular cleanroom are produced in the factory. After designing a modular cleanroom, only the required modules need to be transported to the site and assembled immediately. In order to maximize the simplification of the assembly process, what processes have these components of the modular cleanroom undergone in the factory?


  The first is the overall framework of modular cleanrooms. The frame part usually undergoes laser cutting, machine bending, and then welding by workers to form a hollow square iron pipe. It also needs to be polished and drawn to make the surface smooth, hide welding points, and form a seamless frame. The other part is the surrounding enclosure, usually made of painted steel plate material. It is also laser cut and bent on the machine, with all screw interfaces reserved. When transported to the site, it only needs to be fixed with screws like assembly blocks, and then glued immediately. Generally, modular cleanrooms are equipped with several large double-layer hollow tempered glass windows for maintenance around them. These glass windows are fixed in size, and the glass is already cut and installed in the factory. As a whole, they are transported to the construction site, and simple assembly is also required.


  The core components of a modular cleanroom are the supply and return air systems. The main air supply system is FFU, which is also assembled in the factory. It looks like a large box with a mesh high efficiency filter on top, a fan inside, and an efficient air supply outlet at the bottom. FFU will be laid on the roof of the clean room, and after installation, it will integrate seamlessly with the entire roof, achieving the highest level of aesthetics. The return air system depends on the cleanliness level. Modular cleanrooms with a general cleanliness level only need to install steel return air outlets below. If there is a high requirement for cleanliness and the FFU air output is also large, an elevated perforated floor needs to be laid to provide return air through the ground. Both steel return air vents and elevated perforated floors are already produced in the factory, without the need for on-site processing.


  The production process of the main components of a modular cleaning room is roughly as follows. In summary, the modular cleaning room keeps the more complex production process in the factory, simplifying the construction process to the greatest extent, shortening the construction cycle, and allowing for faster production and greatly improving production efficiency.